A travel repair kit has the things you need to deal with whatever the road throws at you.
A repair kit is an essential for extended trips into wild and remote areas. A good repair kit will help you take the results of everyday wear and tear in your stride, like a small rip in your trousers, and can make you feel more confident handling the unexpected disasters, like a broken backpack or wind-shredded tent.
Carrying a few simple tools and materials will let you carry out necessary repairs in the field, and could make the difference between completing your adventure and turning back early due to gear failure. Or enjoying your weekend citybreak without stress.
Below is a list of the things I pack in my repair kit, to give ideas of what you might think about taking yourself. Many of the things in my kit were already lying around in the junk drawer at home, though there’s a few things worth buying specifically, as it can be a challenge to keep things lightweight for travel.
Though it’s heavier and bulkier than a pocket knife, the additional features on a good multi-tool are invaluable. The pliers can grip everything from hot pot lids to stitching needles or a bathplug stuck in the hole. The screw drivers can tighten up locks on trekking poles or open up a generator for a service. The knife can be used for cutting anything from ropes to the foil of food pouches. And the bottle opener speaks for itself. While much beefier multi-tools are available, my Leatherman Sidekick has all the essentials, and I love it.
As I wear glasses, I also take a set of tiny jeweller’s screwdrivers to tighten up loose legs if necessary. Possibly the only good things ever to come from a Christmas cracker.
With endless potential uses, duct tape (or duck tape, if you prefer) is worth its weight in gold. It can patch a groundsheet, keep the sole attached to your boot, and hold together a suitcase that had a run-in with the baggage carousel. I’ve even used it on my feet to prevent blisters on my heels during an endurance hike. Rather than pack the entire roll, wrap a few metres around something else in your kit to save weight; I’ve put it around a lighter, but you could use a water bottle or trekking pole.
A small tube of quick-setting cyanoacrylate adhesive is excellent for repairing broken hard items. Most recently, I used it to fix my hairbrush after it pulled apart in a particularly tough tangle (yes, I do brush my hair… sometimes). If you’re really hardcore, it can even be used to close wounds in an emergency.
Also known as zip ties, these strong, lightweight and inexpensive items can save the day. Use them for everything from heavy-duty repairs on a busted backpack or boot, replacing a guy line attachment on your tent, to creating a waterproof colour coding system for managing waste on expeditions.
A few metres of this strong utility cordage will do for everything from replacing bootlaces, zipper pulls and drawstrings, to lashing gear to your pack and providing an additional guy line for your tent in a storm.
Used to melt the ends of cords and twine, and light stoves, campfires, and candles. Who known when you’ll need mood lighting?
Spinnaker repair tape
This self-adhesive ripstop nylon tape was originally intended for repairing lightweight nylon sails, and can be used patch a variety of synthetic fabrics. It will stop feathers falling out of a favourite down jacket, and cover that hole in your sleeping bag from creeping too close to the campfire (true story).
On a camping trip, I’ll also take a selection of the spare nylon patches that come when you buy most outdoor gear and some liquid sealant, as spinnaker tape doesn’t always stick to some treated nylon surfaces.
Though tapes and adhesive patches can go a long way, a small sewing kit adds extra versatility. I pack a selection of needles and thread that will handle replacing buttons and repairing seams on clothing, to stitching a blown out sail or broken backpack. A sailmaker’s palm helps with the heavy duty work, and safety pins hold things in place for bigger tears. I store the sharp stuff in an old vitamin bottle, so I don’t stab my fingers rummaging for what I need.
I also have a little bit of wool in case I need to darn any of my woollen clothing, and whipping twine to finish the end of ropes. Once a bosun, always a bosun.
Part of my sailing repair kit, I use colourful electrical tape to hold the end of lines until there’s time for a proper finish, and for marking items as mine. It can cover rough edges and splinters that might snag your skin, and also do it’s intended job of covering exposed electrical wires on a charger or appliance.
Something else from my sailing kit, this is thin steel wire used to secure fastenings on a ship. It can be used in a similar way to cable ties, fastening things together where cord might rub away, even making heavy duty stitches in items under serious stress. Heating the end of the wire also lets you melt neat holes in plastic and rubber for stitching.
A permanent marker is always useful.
This Peli torch was a gift from a friend at the start of my ocean sailing career, and it is rated intrinsically safe for working in hazardous environments. It’s in the repair kit as we both believe that you can never have enough torches, plus it’s nicely pocket sized. I also take spare batteries that fit this and my headtorch.
Everything packs into a compact bag with a zip closure. It used to be a make-up bag that came as part of a gift set. I find it much better than a hard case or tupperware box for cramming into a corner of a kit bag.
1. Repair kit bag. 2. Lighter wrapped with duct tape (5m). 3. PDR ripstop nylon spinnaker repair tape (5m). 4. Waxed whipping twine. 5. Cotton thread. 6. Steel siezing wire. 7. Electrical tape. 8. Darning wool. 9. Cable ties (10). 10. Sharpie permanent marker. 11. Peli Mitylite intrinsically safe torch. 12. Sailmaker’s palm. 13. Jeweller’s screwdrivers. 14. Safety pins. 15. Sailmaker’s needles. 16. Sewing and darning needles. 17. Plastic vitamin bottle for storing needles.
I’ll add other items for different activities, types of travel, or destination: a camping trip might need patches and glue for tents and sleeping mats, and a service kit for a stove; bikepacking necessitates a puncture repair kit and some basic bike maintenance tools.
I hope this gives you ideas for creating your own travel repair kit. If you think I’ve missed anything, or there’s something you just can’t travel without, let me know in the comments below.